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Breakdown Maintenance Order for Internal & External Services Process Flowchart in SAP PM

SAP PM Breakdown Maintenance Order for Internal & External Services Process Flow Diagram

Picture Description

The flowchart illustrates the Break-Down Maintenance Order process for Internal/External Service within an SAP system, covering integrated modules like PM (Plant Maintenance), MM (Materials Management), and FICO (Financial Accounting & Controlling). Below is a detailed breakdown of the flowchart’s steps:

🛠️ Plant Maintenance (PM) Activities

  • Create Malfunction Notification (Transaction Code: IW21): A malfunction notification is created to document the breakdown.
  • Analyze the Break-Down Issue & Update Mal-fun Start Date: The maintenance team analyzes the breakdown and updates the malfunction start date.
  • Attend the Machine & Check the Break-Down Condition: Technicians physically inspect the machine to assess the breakdown condition.
  • If Any Services Required? (Yes/No): A decision is made on whether services are needed:
    • Yes: Proceed to create a break-down maintenance order.
    • No: If no services are required, the notification downtime is updated, and the notification is closed.
  • Create Break-Down Maintenance Order (Transaction Code: IW31): A break-down maintenance order is created based on the analysis.
  • Assign Work Permits if Required: If necessary, work permits are assigned to the maintenance order.
  • Plan Services for Break-Down Order: Planning for the required services begins.
  • If Internal/External? (Yes/No): A decision is made on whether the service will be internal or external:
    • Yes (Internal): A Confirmation Number for Internal Services is generated.
    • No (External): A Purchase Requisition for External Service is created.
  • Time Confirmation for Operations (Transaction: IW41): Work time is recorded and confirmed for task completion.
  • Update the Malfunction End Date (TECHO) for Order: The malfunction end date is updated, marking the technical completion of the order.

📦 Materials Management (MM) Actions

  • Create PO against External Service PR (Transaction Code: ME21N): A purchase order is created based on the purchase requisition for external services.
  • Service Entry Sheet (Transaction Code: ML81N): A service entry sheet is created to record the services provided by the external vendor.

💰 Finance/Controlling (FICO) Steps

  • Invoice Verification (Transaction: MIRO): Process vendor invoices for services provided.
  • Business Completion for Order: Finalize the order from a business perspective.
  • Settlement for Order (Transaction: KO88): Settle costs associated with the maintenance order.

🔗 Key Integration Points:

  • PM to MM: Service requirements trigger purchase requisition and order processes for external services.
  • MM to FICO: Service entries and purchases initiate financial transactions.
  • PM to FICO: Completed maintenance orders are settled in the controlling module.

📚 Related SAP Documentation:

  1. SAP PM Breakdown Maintenance Guide
  2. SAP PM/EAM Tutorial: Lean Service Procurement + Real Example!
  3. SAP PM Manual: Corrective Maintenance Process
  4. End Users Guide to Service Entry Sheet Process in SAP MM

This description demonstrates the cross-module integration in SAP for managing breakdown maintenance orders for services, emphasizing the coordination between internal and external service processes across different functional areas while providing relevant transaction codes for key steps.

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